Five-strand combi-continuous caster to expand production range and output
Kardemir Karabük has placed an order for a five-strand combi-continuous caster for its integrated steel plant with SMS Concast to upgrade production capabilities at its Karabük site in Türkiye. The facility is scheduled to go into service at the end of 2025, marking a production milestone for Kardemir and reinforcing its position as one of the leaders in the Turkish steel sector.
The new five-strand combi-continuous caster enables the production of a wide range of formats and steel grades, offering quick changeovers for enhanced efficiency. It is intended to increase Kardemir’s production capabilities and enable it to react to changing industry demands. The casting plant is designed to manufacture three square billet sizes, one bloom size, and one beam blank section size, with an overall annual output of 1.2 million tons.
The new continuous casting plant, featuring a 10.25-meter radius, is also capable of producing a wide range of steel grades, including construction and high-carbon rail grades. SMS technology will add several features that increase plant availability and product quality. The large, long-life tundish and CONFLOW stopper mechanism ensure stable and accurate steel levels in the mold, which are crucial for maintaining high product quality and reliable casting operations. The use of CONVEX mold tubes and CONSTIR electromagnetic stirrers enhances both the casting speed and internal product quality.
The CONDRIVE oscillation drive provides for precise online settings of the casting mold, enabling independent control of the amplitude, frequency, and oscillation profile.
The scope of supply includes advanced level 1 and level 2 automation systems with technical solutions for controlling and optimizing the supplied machine’s processes. The level 2 systems, featuring fault-tolerant hardware for continuous operation, ensure consistent quality, production reliability, and independence from the pulpit operator’s subjectivity, and assist with product certification to increase the plant’s availability.
Kardemir and SMS look back on a long partnership lasting over 25 years. With the five-strand combi-continuous caster, the customer has once again chosen SMS to continue their successful partnership. Future cooperation in the field of SMS’s digital solutions, including AI-driven systems for optimizing caster operation and boosting production efficiency, is also part of the project.
With the five-strand combi-continuous caster, the customer has again underscored the mutual commitment to innovation and excellence, paving the way for enhanced technological advancements and operational success.
